AFLATEK AIONE30VSD Compressor 20bar

AFLATEK AIONE30VSD – High-Performance All-In-One Screw Compressor - 20bar

The AFLATEK AIONE30VSD combines power, efficiency, and reliability in a compact unit. Equipped with Variable Speed Drive (VSD) and an integrated air dryer, this compressor delivers precise, energy-efficient performance, making it ideal for industrial and commercial applications.

Main Advantages:

• Variable Speed Drive (VSD): Automatically adjusts air delivery to meet demand, reducing energy consumption and operational costs.
• Integrated Air Dryer: Provides dry, clean air, extending the lifespan of the compressor and connected tools.
• Intelligent Control Panel: Real-time monitoring and diagnostics for easy management of performance and maintenance.
• Compact and Quiet Design: Fits confined spaces while maintaining low noise operation at just 64±2 dB.
• High Efficiency: Belt-driven design ensures consistent and reliable performance with minimal energy loss.

Technical Specifications:

Advanced 20bar Filtration System:

The AFLATEK AIONE30VSD features an efficient two-stage filtration system, as well as a built-in separator filter for oil-air separation.

1. 020C Filter – Primary Filtration

• Function: Removes large particles and oil residues.
• Efficiency: Filters particles larger than 3 microns, reducing oil residue to 5 ppm.
• Benefits: Protects the air dryer and subsequent components.
• Material: The filter elements are made of high-quality glass fiber and synthetic materials, ensuring excellent filtration performance.
• Operating Pressure: Suitable for operation up to 16 bar pressure.

2. 020T Filter – Fine Filtration

• Function: Removes finer particles and moisture.
• Efficiency: Filters particles down to 1 micron, reducing oil residue to 0.5 ppm.
• Benefits: Ensures high-quality air suitable for sensitive equipment.
• Material: The filter elements are made of high-quality glass fiber and synthetic materials, ensuring excellent filtration performance.
• Operating Pressure: Suitable for operation up to 16 bar pressure.

Separator Filter

• Function: Separates oil from compressed air during operation.
• Benefits:
  • Maintains air purity by minimizing oil contamination.
  • Prolongs the service life of other filters and connected equipment.
  • Reduces operational costs by ensuring consistent performance.

Maintenance Intervals:

Warranty and Ordering:

Warranty: 2 years. Professional technical support available.

User operation password: 1688

Oil Change Volume: 16 liters (AFLATEK Screw Compressor SO 46 Oil)

Where is a 20 bar stationary compressor most useful?

A 20 bar stationary screw compressor is a powerful and specialized machine essential for various industrial applications requiring high pressure, stable airflow, and energy efficiency. Below are some key areas and equipment where such a compressor is most useful:

1. Laser Cutting and Plasma Cutting Machines

• Application: Laser and plasma cutting machines require stable and high-pressure air to remove molten metal from the cutting line.
• Why 20 bar is required? The high pressure improves cutting precision, especially when working with thicker metals. It also prevents oxidation during the cutting process.
• Industries: Metal fabrication, machinery production, construction equipment manufacturing.

2. Sandblasting (Abrasive Blasting) Machines

• Application: Sandblasting equipment uses high-pressure air to propel abrasive materials (like sand or grit) to clean, polish, or remove rust from surfaces.
• Why 20 bar is required? Higher pressure provides a stronger blast, improving cleaning efficiency and reducing time. It also allows for the use of heavier abrasive materials.
• Industries: Shipbuilding, heavy industry, automotive restoration, metal surface preparation before painting.

3. Pressure Testing and Leak Testing Systems

• Application: Pressure testing is used to check the strength and integrity of equipment like pipelines, gas cylinders, boilers, and pressure vessels.
• Why 20 bar is required? Pressure testing requires higher pressures than normal operating conditions. The 20 bar pressure is ideal for testing equipment under extreme load conditions to ensure durability and safety.
• Industries: Oil and gas, chemical plants, energy production, manufacturing of pressure vessels.

4. Automatic Assembly Lines and Robotic Systems

• Application: Pneumatic systems on assembly lines rely on compressed air to move, position, and operate robotic components.
• Why 20 bar is required? High pressure increases the force and speed of movement, enabling faster production cycles and higher efficiency.
• Industries: Automotive manufacturing, electronics production, logistics, and warehouse automation.

5. CNC Machines and Woodworking Equipment

• Application: CNC machines and woodworking equipment use air to operate pneumatic clamps, remove wood dust, and ensure precise positioning of materials.
• Why 20 bar is required? CNC machines need strong clamping pressure and dust extraction. High-pressure air ensures a clean, clear workspace, increasing accuracy and productivity.
• Industries: Furniture production, woodworking, metal processing, and plastic manufacturing.

6. Pneumatic Tools and Industrial Equipment

• Application: Pneumatic tools like impact wrenches, air hammers, and grinders rely on high-pressure air to deliver high torque and speed.
• Why 20 bar is required? While many pneumatic tools operate at 6-10 bar, heavy-duty industrial tools and large-scale air hammers require higher pressures for optimal performance.
• Industries: Automotive workshops, heavy industry, shipbuilding, and construction.

7. Gas and Liquid Transfer Systems

• Application: In gas and liquid transfer systems, high-pressure air is used to push liquids or gases from one tank to another.
• Why 20 bar is required? Higher pressure allows for faster transfer, reducing processing times and enabling the movement of denser liquids.
• Industries: Chemical production, oil and gas, pharmaceutical manufacturing, food and beverage production.

8. Air Storage and Reservoir Systems

• Application: Compressed air storage systems hold pre-compressed air in pressurized tanks to ensure a constant supply.
• Why 20 bar is required? Higher pressure storage allows for more air to be stored in smaller tanks, optimizing space and reducing system size.
• Industries: Food processing, pharmaceuticals, industrial production facilities, and factories with large pneumatic demand.

9. Industrial Spraying and Coating Systems

• Application: Spraying systems use compressed air to spray paint, coatings, and lubricants on parts and products.
• Why 20 bar is required? High pressure ensures uniform atomization and fine spraying of thick liquids like paint, providing even coating and a professional finish.
• Industries: Automotive industry, machinery coating, painting of large equipment, and furniture manufacturing.

10. Heavy-Duty Pneumatic Hammers and Drilling Machines

• Application: Drilling machines, mining drills, and pneumatic jackhammers need high-pressure air to power strong impact forces.
• Why 20 bar is required? Higher pressure increases impact force and drilling depth, making it suitable for tough materials like concrete, stone, and hard ground.
• Industries: Construction, mining, quarrying, and road maintenance.

Why Choose a 20 Bar Stationary Compressor?

• Higher Airflow: Provides sufficient pressure to operate large, demanding systems without pressure loss.
• Energy Efficiency: Variable speed drive (VSD) technology saves energy costs by adapting to system demand.
• Multi-Industry Use: Supports a broad range of industries and heavy-duty machinery.
• Space-Saving Storage: Compressed air storage tanks can store more air at higher pressures, reducing the need for large tanks.