AFLATEK AIONE20VSD Compressor 16bar

AFLATEK AIONE20VSD – High-Performance All-In-One Screw Compressor - 16bar

The AFLATEK AIONE20VSD combines power, efficiency, and reliability in a compact unit. Equipped with Variable Speed Drive (VSD) and an integrated air dryer, this compressor delivers precise, energy-efficient performance, making it ideal for industrial and commercial applications.

Main Advantages:

• Variable Speed Drive (VSD): Automatically adjusts air delivery to meet demand, reducing energy consumption and operational costs.
• Integrated Air Dryer: Provides dry, clean air, extending the lifespan of the compressor and connected tools.
• Intelligent Control Panel: Real-time monitoring and diagnostics for easy management of performance and maintenance.
• Compact and Quiet Design: Fits confined spaces while maintaining low noise operation at just 64±2 dB.
• High Efficiency: Belt-driven design ensures consistent and reliable performance with minimal energy loss.

Technical Specifications:

Advanced 16bar Filtration System:

The AFLATEK AIONE20VSD features an efficient two-stage filtration system, as well as a built-in separator filter for oil-air separation.

1. 020C Filter – Primary Filtration

• Function: Removes large particles and oil residues.
• Efficiency: Filters particles larger than 3 microns, reducing oil residue to 5 ppm.
• Benefits: Protects the air dryer and subsequent components.
• Material: The filter elements are made of high-quality glass fiber and synthetic materials, ensuring excellent filtration performance.
• Operating Pressure: Suitable for operation up to 16 bar pressure.

2. 020T Filter – Fine Filtration

• Function: Removes finer particles and moisture.
• Efficiency: Filters particles down to 1 micron, reducing oil residue to 0.5 ppm.
• Benefits: Ensures high-quality air suitable for sensitive equipment.
• Material: The filter elements are made of high-quality glass fiber and synthetic materials, ensuring excellent filtration performance.
• Operating Pressure: Suitable for operation up to 16 bar pressure.

Separator Filter

• Function: Separates oil from compressed air during operation.
• Benefits:
  • Maintains air purity by minimizing oil contamination.
  • Prolongs the service life of other filters and connected equipment.
  • Reduces operational costs by ensuring consistent performance.

Maintenance Intervals:

Warranty and Ordering:

Warranty: 2 years. Professional technical support available.

User operation password: 1688

Oil Change Volume: 16 liters (AFLATEK Screw Compressor SO 46 Oil)

Where is a 16 bar stationary compressor most useful?

A 16 bar stationary screw compressor is a versatile and powerful solution for industries requiring high-pressure compressed air for precision tasks. While standard air compressors operate at 8-10 bar, a 16 bar system provides additional power, speed, and efficiency. Here are the top industries, applications, and machines that benefit most from a 16 bar compressor.

1. Laser Cutting and Plasma Cutting Machines

• Application: Used to expel molten material from the cutting line, ensuring clean and precise cuts.
• Why 16 bar is required? While lower pressures are sufficient for thinner materials, 16 bar is essential for cutting thicker materials like stainless steel and aluminum. The higher air pressure results in sharper, cleaner edges and faster cutting speeds.
• Industries: Metal fabrication, construction equipment manufacturing, and industrial machinery production.

2. Sandblasting (Abrasive Blasting) Systems

• Application: Sandblasting machines propel abrasive materials (sand, grit, or glass beads) to clean, polish, or strip surfaces.
• Why 16 bar is required? Higher pressure allows for deeper and faster cleaning, even on heavily corroded surfaces. This pressure also enables the use of heavier, more effective abrasive materials.
• Industries: Automotive restoration, shipbuilding, bridge maintenance, and surface preparation before painting or coating.

3. Pressure Testing and Leak Testing Equipment

• Application: Pressure testing is used to ensure the safety and durability of pipelines, pressure vessels, and storage tanks.
• Why 16 bar is required? Testing equipment often requires higher-than-normal operational pressures. A 16 bar system allows for reliable stress testing of equipment under extreme pressure conditions.
• Industries: Oil and gas, chemical manufacturing, HVAC systems, and industrial pipeline construction.

4. Automatic Assembly Lines and Pneumatic Robots

• Application: Assembly lines and pneumatic robots use compressed air to move, hold, and position products during assembly.
• Why 16 bar is required? Pneumatic clamps, actuators, and robotic arms require high-pressure air to increase gripping force and movement speed, optimizing assembly speed and reducing downtime.
• Industries: Electronics, automotive manufacturing, packaging, and warehouse automation.

5. CNC Machines and Woodworking Equipment

• Application: CNC (Computer Numerical Control) machines use compressed air to clamp materials, cool cutting tools, and clear dust from the work area.
• Why 16 bar is required? While 6-10 bar is sufficient for many CNC tasks, a 16 bar system provides stronger clamping pressure and better dust removal. The additional pressure also supports pneumatic coolant systems to cool drill bits and saws.
• Industries: Woodworking, metalworking, precision machining, and mold making.

6. Pneumatic Tools and Industrial Air Tools

• Application: Pneumatic tools, such as impact wrenches, drills, nail guns, and grinders, rely on compressed air to generate torque and speed.
• Why 16 bar is required? While 6-10 bar is enough for most hand tools, larger, industrial-grade tools and impact wrenches require higher pressures to operate efficiently. The 16 bar pressure supports tools that require intense torque, such as heavy-duty pneumatic impact wrenches.
• Industries: Automotive repair shops, construction sites, industrial production lines, and large manufacturing plants.

7. Gas and Liquid Transfer Systems

• Application: Used to push, transfer, and pump gases and liquids from one container to another.
• Why 16 bar is required? Higher pressure speeds up the transfer process, enabling faster handling of gases and denser liquids. This is essential for pressurizing storage tanks or moving dense chemical fluids.
• Industries: Chemical production, food and beverage manufacturing, oil and gas, and liquid transfer systems.

8. Compressed Air Storage Systems

• Application: Compressed air tanks store high-pressure air for continuous, on-demand use.
• Why 16 bar is required? With higher pressure, storage tanks can hold more air in a smaller space. This reduces the size of the tank required for a given volume of air and provides consistent, high-pressure air to the production line.
• Industries: Food processing, pharmaceuticals, production facilities, and plants with high air demands.

9. Industrial Spraying and Coating Systems

• Application: Air-assisted spraying equipment is used to apply coatings, paints, and lubricants to products.
• Why 16 bar is required? Uniform atomization of paint or coating material requires consistent air pressure. A 16 bar compressor enables the spraying of thicker coatings, resulting in a smooth, even finish.
• Industries: Automotive paint shops, manufacturing, and production of metal parts and furniture.

10. Heavy-Duty Pneumatic Drilling and Mining Equipment

• Application: Used to power heavy-duty pneumatic drills, mining drills, and jackhammers.
• Why 16 bar is required? High-pressure air increases the force and impact of drills and hammers, making them more effective on hard materials like rock, concrete, and stone.
• Industries: Mining, quarrying, construction, road maintenance, and demolition.

11. Bottling and Packaging Lines

• Application: Compressed air is used to fill, cap, and seal bottles and packages in automated production lines.
• Why 16 bar is required? High-speed bottling and capping lines require precise, rapid movements of filling nozzles and capping machines. A 16 bar compressor provides the pressure needed for continuous, fast-paced production.
• Industries: Food and beverage production, bottled water manufacturing, pharmaceutical production, and chemical packaging.

12. Tire Inflation and Testing

• Application: Used to inflate and test the strength of tires for vehicles, aircraft, and heavy machinery.
• Why 16 bar is required? While standard car tires operate at 2.0-2.5 bar, industrial tires, aircraft tires, and heavy-duty vehicle tires may require pressures up to 10-12 bar. A 16 bar system ensures sufficient pressure is available for both inflation and testing.
• Industries: Automotive repair, aviation, and heavy equipment manufacturing.

Why Choose a 16 Bar Stationary Screw Compressor?

• Higher Versatility: Supports more applications than standard 8-10 bar compressors.
• Energy-Efficient: Uses a Variable Speed Drive (VSD) to match airflow with demand, reducing energy costs.
• Multi-Industry Use: Ideal for factories, construction sites, and specialized production lines.
• Space-Saving: Compressors with higher pressure can reduce the size of air storage tanks, saving valuable floor space.